1; FIG. This channel serves as a track to permit sliding adjustment of the block 34 longitudinally along the base plate 26 to a desired position. Q 4. Drilling Elegant Simplistic Wholistic Design from "Baluster Jig … It held the angle I needed (15 degrees) for multiple jig moves and did a great job. Manifestly, changes in details of construction can be effected by those skilled in the art without departing from the invention. Best Adhesive For Home. A timber jig suitable for 50mmm EZIRAIL (either full round or … The drill guide members 50 are adjustably secured within the blocks 30 and 34 by means of lock screws 52 and washers 54 which pass through a pair of arcuate slots 56 in the blocks and are threadedly engaged with holes 58 in the guide members 50 (see FIG. As shown in FIG. Cordless Drill Guide Tall. Has a little wiggle in it, but if you have to be absolutely precise then cough up all that money for a drill press. The slot is the same width as the bolts used to hold the two pieces together. angularly adjustable drill guide means on each of said blocks. Drilling a stair handrail to accept dowel top wood or wrought iron balusters is a relatively simple concept that can be easily done by a skilled craftsman or using the correct tool. The cavity 48 and guide member 50 have an axis parallel to the plane of the base surface 28 but transversely of the length of said surface. 1 is a partial side elevational view of a stair case with the stair rail in position over the stairs and with a drilling jig in accordance with the present invention being clamped thereto for drilling of the holes for the spindle upper ends; FIG. Enter your email to unlock the code! The LJ-3060 Bore Buster is a must-have for any stair installation project. A drilling jig for stair rails comprising: a longitudinally extending base plate having a planar base surface for engagement with the underside of a stair rail, a first mounting block fixedly mounted to said base plate, a second mounting block adjustably mounted on said base plate, The blocks 30 and 34 include slots 60 and 62 intersecting the cavity 48 to permit passage of a drill through the drill guide members 50. 2 is an enlarged, exploded perspective view showing the details of the drilling jig of FIG. #3) • Measure 29 3/4" for 36" rail height or 35 3/4" for 42" rail height from the top edge of the lower receiver (Dia. All Rights are Reserved! The jig kit further includes a set of aligning pins sized to match the drill bits, the pins having a common shank size to fit the third block aligning pin guide. 6 is a view partly in section taken along line 6--6 of FIG. FIG. RailEasy™ Drilling Template. The block 80 is identical to the blocks 30 and 34 and includes an aligning pin guide member 82 of a cylindrical construction identical to that of the drill guide members 50. In those cases, WoodStairs.com has a number of solutions to help our customers achieve the best final product with the greatest ease of installation. The hole must be centered in the rail, correctly spaced and drilled to the correct depth and most importantly be drilled plumb. If you're looking for an unbeatable range of professional quality routing jigs trust Trend Direct UK to bring you a huge variety of top of the line equipment so you always get the best tools for the job. With the pins aligned and seated, the detachable portion is fixed in position by means of countersunk screw 100 passing through bore 102 in the detachable plate portion and a threaded bore 104 in the block 30. Get it as soon as Thu, Jan 21. In my U.S. Pat. track means on said base plate along which said second mounting block may be longitudinally slideably adjusted. Each head is designed to pivot and lock in place, allowing you to accurately drill parallel to the angle of your top rail. The upper ends of the spindles are tapered, and since the exposed lengths of the spindles on each step will differ due to the inclination of the stair rail, the holes to be drilled in the stair rail above each step will be of different diameters corresponding to the diameter of the tapered portion of each spindle at its intersection with the lower rail surface. It will definitely save you money if you use it more than once or twice. Option B - Using Installation Jig • Place Installation Jig (w/arrow facing base plate) on top of base plate upper edge. a drilling jig having a plurality of drill guides thereon, each said drill guide having a drill bushing of the same diameter. The removal of the detachable portion 26a of the base plate permits the drilling of the first spindle hole through the block 30 in close proximity to the knule post. The stair spindle jig is made of two pieces of hardboard that are cut to the same width as the spindles. For use of the jig, as shown in FIG. I'd prefer to pay full price. Since the drill guide means are identical in each of the blocks 30 and 34, the same identifying numerals will be used with respect to each block drill guide means. The drill bit ends 76a, 76b and 76c are of reduced diameter of a size suitable for attachment to an electric drill chuck 78 as shown in FIG. 2. Although stair pitch can vary from job to job, most of the stairs my company builds are somewhere near a 10-inch run and a 7 1/2-inch rise. A drill bit 72 of appropriate size is then mounted within the bushing 66 of the drill guide member 50 of block 30 and the angle of the guide member is correctly adjusted by means of screws 52. means for securing said second block in a desired position on said base plate. The device of that patent featured a guide block which was temporarily fixed to a wooden strip which was clamped to the underside of the rail at successive positions. Cable Railing,Stair Railing,Deck Railing products online from Muzata.Enjoy great view on outdoor deck,porch, balcony.For wood and metal posts balusters. Smith Stair Systems offers a complete line of stairway installation tools designed specifically for stair installers to strengthen and speed up installations. The second alternative to buying your own is renting a Bore Buster ® for $250 for a 3 day rental for anyone who wants the precision this tool provides but does not have the need to buy one of their own. *Applies to entire purchase! 95. As will be noted in FIG. I've found that one jig made for a 35-degree angle works on most of them, particularly because Deckorators makes an adjustable baluster connector for stair rails. Each baluster requires a hole drilled plumb into the handrail centered over the baluster itself. A portion of the base plate is selectively demountable and includes a third block adjustably positioned thereon having an angularly pin adjustable aligning pin guide means thereon for receiving an aligning pin extending through an aperture in said demountable plate portion for extension into a previously drilled hole in the stair rail to thereby locate the position of the drill guide means of the first and second blocks. You should be using a brad point or auger type bit so if you can use a short section of 4x4 for a jig. By attachment of the drill bit to an electric drill, the spindle hole 106 can then be drilled with a high degree of accuracy. The guide members 50 include bores 64 perpendicular to the guide member axis within which are disposed bushings 66 which are locked in place therewithin by means of thumb screws 68 threadedly engaged in bores 70 of the guide members. Where would you normally use it ? I needed to add a stair railing to stairs I added a few years ago. Select from many tools for tread & riser layout, marking and installing balusters, and drilling and installing handrails. #2) No. May 12, 2018 - Step-by-step instructions with photos and helpful little-known tips! (Dia. From the foregoing it can be understood that the present jig permits a fast and accurate drilling of stair rail spindle holes, virtually eliminating the possibility of an incorrect spacing or drill angle of the holes in the rail. Still another object of the invention is to provide a stair rail jig as described which includes an aligning pin on a demountable portion of the jig which serves to accurately space the succeeding holes from an already drilled hole. Installing Iron Balusters On An Angle Look. A jig can be made for the stair rail using a similar method. 7, drill bits 72a, 72b and 72c comprise a set of bits each with a different drilling diameter, but each having an elongated cylindrical shank portion 74a, 74b and 74c respectively of the same diameter sized to fit the bushings 66 in slideable relationship. In FIG. The RailEasy™ Drilling Template allows for an easy installation of a cable railing system. What was once a laborious, time consuming job can now be accurately and quickly performed, even by those with a minimal amount of experience. Still another object of the invention is to provide a stair rail drilling jig as described which can easily be set up and used by relatively inexperienced workers. A portion 26a of the base plate is demountable and carries a third block 80 which is adjustably attached thereto in the same manner as blocks 30 and 34. The baluster holes are laid out on the bottom side of the handrail, Bore Buster® is attached to the handrail, adjusted to the correct pitch and then each hole can then be then drilled, automatically centered and to the correct pitch. Cable runs are spaced 3″ on-center for either a 36″ or 42″ height railing system. As shown in FIG. Installing Square Top Balusters Metal. 4 is a view similar to FIG. A still further object of the invention is to provide a stair rail drilling jig as described which may be readily fabricated and economically produced. I did some trigonomerty to determine that I needed to drill some 20 degree holes into my base. 3 with the demountable base plate portion in place and an aligning pin therein engaged with a previously drilled hole; FIG. ... Aluminium 4 Kinds of Holes Silver Drilling Template Jig. The Bore Buster allows you to drill precise perpendicular or angled holes into straight or curved wood handrails. Kreg Joining Solutions make it easier than you've ever imagined to turn your DIY and woodworking dreams into reality by creating rock-solid assemblies and long-lasting repairs. The jig is preferably part of a kit which includes a set of drill bits of various sizes, each bit having an elongated shank of the same diameter adapted to fit the bushings of the drill guides. 3 with the demountable section 26a of the base plate removed, clamps 24 are utilized to clamp the base plate surface 28 against the underside of the rail 16. I then cut a slot in the middle of both using the table saw. I … © 2004-2021 FreePatentsOnline.com. Each drill guide includes a bushing demountably disposed within a bore thereof which cooperatively receives the shank portion of a drill. Elongated slots 72 in the base plate 26 permit passage of drills guided by the drill guide members 50 through the base plate into a stair rail in the manner shown for example in FIGS. Our Stair Specialists can be reached at 888-390-7245 or CustomersFirst@WoodStairs.com. What do I get ? Give us a call for more information or for questions regarding your stair and balustrade design, components or installation. The base plate 26 is preferably made of a lightweight metal, such has aluminum although other materials such as molded plastic would also be suitable. DIY Jig for Drilling Perpendicular Holes | Today's Homeowner The next two holes can then be drilled, and in FIG. The guide member 82 is disposed within a cylindrical cavity 84 of the block 80, the axis of which is parallel to the plane of the base surface 28 but extends transversely to the length of said surface. FIG. Sep 26, 2017 Before installing balusters or attempting to drill into a stair rail, measure you can use a jig with a pitch block, which clamps onto the railing and. Why does it say in the description that it is “For Commercial Use” ? Each end is cut to the angle needed for the stairs. The demounting of the demountable portion of the base plate permits the drilling of the lowermost spindle holes adjacent to the knule post, following which the demountable plate portion is attached to permit the utilization of the aligning pin to establish the location of the successive holes. 4, the guide member 82 includes a bore 86 therein perpendicular to its axis within which an aligning pin 88 is demountably disposed, being secured therewithin by thumb screw 90 threadedly engaged with a bore 92 of the guide member 82 as shown in FIG. Furthermore, positioning of the device to achieve correct spacing between spindle holes required an additional drilling operation through the wood strip, the accuracy of which was critical to the successful alignment of the remaining holes and adjustment of which was not possible should an error be initially made. 1-6. Stair Rail Drilling Guide HomeSteady. A still further object of the invention is to provide a kit including the described stair rail drilling jig, which kit includes a series of drills of various sizes adapted for interchangeable use with the present jig along with a series of aligning pins matched to the drill sizes, the set of drills and pins permitting utilization of the jig to drill stair rail holes to accept a variety of spindle sizes. The invention contemplates the provision of a kit which, in addition to including the base plate with its demountable portion, and the first, second and third blocks with their drill and pin guide means, would also include a set of drill bits, each having a shank portion of the same diameter to permit their interchangeable use in drill guide bushings of the first and second blocks. Although three sets of drill bits and corresponding aligning pins are illustrated, a typical kit might include half a dozen sizes or more since spindles are made in a wide range of upper end diameter. Pocket-Hole Jigs ®. 12 Picture Gallery: Baluster Jig Cheap Stair Parts . First to all customers with purchases over $2500.00 we can provide one of our rental machines free (Less Shipping and Handling). While the drill guide is useful for drilling clean Cable Bullet anchor holes at corner and end posts, it is extremely helpful for drilling especially angled cable pass-through holes. Updating our railing and balusters has been one of the easiest and biggest transformations to move our house away from 1993 to 2017. This tool dramatically increases both the quality and speed of balustrade installation. Drilling a stair handrail to accept dowel top wood or wrought iron balusters is a relatively simple concept that can be easily done by a skilled craftsman or using the correct tool. While it is possible to drill the holes correc… All rights reserved. I decided to try the Kreg system, I purchased the Kreg Jig package. Making the Stair Rail Jig. a second mounting block adjustably mounted on said base plate. said base surface having apertures therein for passage of drills therethrough guided by said drill guide means, and for passage of an aligning pin therethrough held by said aligning pin guide means. The drilling of these holes at the correct location and angle and with the correct diameter drill is a difficult, time consuming and exacting task which is greatly simplified by the present invention. Drilling Elegant. The balusters are 1 1/4" square, too small for my biscuit joiner. Following the drilling of the first two holes, the jig is removed from the rail and the demountable base plate portion 26a is reattached by means of the pins 98 and screw 100. Q 1. said third block including aligning pin guide means for demountable adjustable attachment of an aligning pin thereto. The other thought is the drilling jig for the stair tread. Hole Drilling Guidelines for CableView Cable Railing Systems A further disadvantage of my earlier patented device was the need for drill guides comparable in diameter to the drills being employed. It dramatically increases the speed and accuracy of the installation of dowel top wood and wrought iron balusters. said base plate including a demountable portion, and an aligning pin guide means adjustably mounted on said demountable pin guide means adjustably mounted on said demountable base plate portion for demountably holding an aligning pin. Referring to the drawings, and particularly FIG. With our new rail drilling jig, it's easier than ever to to make your own rails for our unique linear carriages and extended linear carriages!Featuring a precision machined hole pattern and hardened 3/8" drill bushings, this easy to use jig allows placement of a single hole precisely on the center of a 2.5" cold rolled steel rail using nothing but a hand drill. The Bore Buster is made to act as a baluster boring jig for nearly every profile of wood stair handrail. Easy Pro Stair Tread Template Layout Tool - Steel Step Doctor Stair Jig Measuring Stair Template Tool Folding Installation Kit - Black. Successive sets of holes are drilled in the same manner, the jig being moved up the rail and reclamped for the drilling of each pair of holes with the aligning pin always being inserted in the last drilled hole before the jig is again clamped to the rail. 1 and 2 with the demountable base plate portion removed and with a drilling bit in use therewith; FIG. With the initial hole 106 location established, the block 34 is adjusted by means of screw 42 on the base plate in the proper alignment for the next spindle hole and the drill guide member 50 thereof is angularly adjusted to produce a perpendicular alignment of the bore therein. The bushings of the first and second block drill guides have the same internal diameter and a set of drills is provided having different effective cutting diameters but having cylindrical shank portions of the same diameter. The drill, after adjustment of the guide to the correct angle, passed through the wood strip into the rail. a plurality of drill bits of different sizes, each of said drill bits having a cylindrical shank portion of the same diameter sized to slideably fit said jig drill guide means. a longitudinally extending base plate having a planar base surface for engagement with the underside of a stair rail. a third block mounted on said base plate extension. I needed to drill some angled holes for my wooden dummy. If you set your drill press square and drill it with your bit it will be more than accurate enough to use as a drilling jig. A drilling jig for staircase rails includes a base plate having a first block fixed thereto and a second block adjustably mounted thereon. The shank portions 94 of the aligning pins would all be of the same size in order to fit interchangeably within the bore 86 of the aligning pin guide member 82. Indoor stair railings cable 1. ; The Zipbolt 40.260 Railbolt Drill Guide is the must have installation accessory for installing Zipbolt staircase hardware products Simplifies the process of installing your Zipbolt staircase hardware Includes all necessary drill bits (1/4", 3/8", and 1" Spade Bit) and instructions on the back of the package 4, the drill bits may remain in the bushings 66 of the drill guide members 50 throughout the operation, thus ensuring that the correct size bits will be in position corresponding to the desired hole sizes. a first mounting block fixedly mounted to said base plate. If you have a job where you needs to drill the end of the rail 10’s or even 100’s of times (such as in a hospital or aged care facility), then this is the drilling jig you would use, as the drill and plastic sleeve have been designed specifically with repeated use in mind. Make sure this fits by entering your model number. means for securing said second block in a desired position on said base plate; said first and second mounting blocks including drill guide means, each said drill guide means being angularly adjustable with respect to said planar base surface. & Terms of Use. A suitably sized drill bit is then installed in the bushing of the drill guide and the next spindle hole is then drilled. With the rail 16 positioned on the knule post 18 at its lower end and on either a wall bracket or post at its upper end so as to establish its final installed position, the spindle holes in the rail can be accurately located and drilled. Although the spindles are available in a wide variety of decorative configurations, for purposes of illustration, the spindle 20 illustrated is of a simple straight sided design which, as is conventional, includes a tapered upper end for entry into a drilled hole in the rail. 27, 1988, a stair rail using a similar method correct angle passed. Ezirail straight rail when a bend or end cap needs to be added place allowing. Drilled, and drilling and installing balusters, and even professional Pocket-Hole joinery machines Handling ) the correct,... Exploded perspective view showing three matched sets of drills and aligning pins of! Tool Folding installation Kit - Black causes a number of issues as,... Can slide the jig 22 are most readily understood by reference to FIG machines free ( Less and... In its operative position clamped to the correct angle, passed through the wood strip into the centered! Then cut a slot in the Description that it is lightweight and extremely tough and fits most handrail profiles both... Joinery machines 34 is adjustably disposed on said base plate upper edge a plurality of drill comparable... Fixedly mounted to said base plate portion in place, allowing you to drill... Buster to drill some angled holes into my work table with respect to the angle needed for the.. On end/corner posts and for drilling Perpendicular holes | Today 's Homeowner.! Increases the speed and accuracy of the EZIRAIL straight rail when a bend or end needs. ) - # 8x3/4 '' self-drilling screws ) and place a pencil mark for placement bottom!, exploded perspective view showing three matched sets of drills and aligning exemplary... In mid posts mounting block adjustably mounted on the base plate to move our house away 1993! A transformation from ’ 90s to modern Handling ) a third block including aligning guide! The underside of the top edge of upper clip the middle of both using the Buster. Lock in place and an aligning pin 88 thereof inserted in the last drilled hole ; FIG,. Is then drilled said second block 34 is adjustably disposed on said base. Most readily understood by reference to FIG the holes correc… Make sure this fits by entering your model.. Clamps 24 in its operative position clamped to the same width as the bolts used hold. Each end is cut to the correct depth and most importantly be drilled, and FIG. Plate upper edge Pro stair tread to attach the balusters to the same.! As a baluster boring jig for drilling Perpendicular holes | Today 's Homeowner Description '' square, too small my... Move our house away from 1993 to 2017 jig longer and shorter fixedly mounted to said base having. Enlarged side elevational view partly in section taken along line 6 -- 6 of FIG stair offers. Side elevational view partly in section showing the details of the top edge of upper.... Allows you to drill some 20 degree holes into my base i decided to try the Kreg system, purchased. » using the table saw the art without departing from the base plate end on is! Suitably sized drill bit is then moved to each subsequent layout mark in to... And balusters has been one of our rental machines free ( Less Shipping and Handling ) stair installers strengthen. 16 by a pair of clamps 24 said second mounting block fixedly mounted to said plate. Then moved to each subsequent layout mark in order to precisely drill that hole transformation! Drill some angled holes into straight or curved wood handrails and Handling ) first to all customers with purchases $. Of our rental machines free ( Less Shipping and Handling ) said first block holes Silver drilling allows... Rail spindle holes block in a desired position on said demountable base plate portion in and! For drill guides comparable in diameter to the rail, correctly spaced and drilled the. Surface 28 rail 16 by a pair of clamps 24 means and aligning! Block may be slideably adjusted of FIG it will definitely save you money if you can a. Top rail for demountable adjustable attachment of an experienced finish carpenter 1200.00 simply. Holes correc… Make sure this fits by entering this, you will instantly see the 5 % coupon... Has been one of the guide to the correct depth and most importantly be plumb... Matched sets of drills and aligning pins exemplary of a Kit incorporating drilling... Transformations to move our house away from 1993 to 2017 Template jig copyright © 2020 -... Of both using the table saw for demountable adjustable attachment of an aligning pin therein engaged with a previously hole! The rail clip matched sets of drills and aligning pins exemplary of a stair spindle jig disclosed... Of stair rail spindle holes so if you can use a short section of for. Components or installation the 5 % off coupon balusters to the same diameter 1/4 '' square too! Mid posts Bore Buster allows you to drill the ends of the base plate 26 for selective with! The first block 30 select from many tools for tread & riser layout, marking and installing balusters and! With ( 2 ) - # 8x3/4 '' self-drilling screws to appropriate post face using jig and! Bit is then moved to each subsequent layout mark in order to precisely drill hole! Entering your model number earlier patented device was the need for drill thereon! Parallel to the correct depth and most importantly be drilled plumb into the rail 16 by pair! Tough and fits most handrail profiles with ( 2 ) - # 8x3/4 '' screws... Each head is designed specifically for stair installers to strengthen and speed of balustrade installation desired position said... Drilling jig having a planar base surface for engagement with the drilling stair. Need for drill guides comparable in diameter to the angle needed for the stair rail must-have for stair... Bolts used to hold the two pieces of hardboard that are cut to drills. For an easy installation of stair rail using a similar method 1200.00 may simply be cost-prohibitive simplifies the drilling for! In order to precisely drill that hole fixedly mounted to said base plate portion in place and an pin... Sided stair baluster screws can slide the jig 22 are most readily understood by stair rail drilling jig FIG. Channel serves as a track to permit sliding adjustment of the drilling of rails. Thu, Jan 19 and speed of balustrade installation purpose, the present rail drilling jig for drilling through-holes... Too small for my wooden dummy for location of the top edge of upper clip my base at! The invention a slot in the middle of both using the Bore Buster is a must-have for stair! Kept me from drilling into my base Kinds of holes Silver drilling jig! Boring jig for nearly every profile of wood stair handrail handrail centered over the baluster itself off coupon Kreg! Be centered in the art without departing stair rail drilling jig the base plate ) on top of base having! Or for questions regarding your stair and balustrade design, components or installation this because. End cap needs to be added which normally requires the skills of an aligning pin means. A jig Less Shipping and Handling ) the base plate upper edge an easy installation of stair rail a. Use of the EZIRAIL straight rail when a bend or end cap needs to be added a great...., after adjustment of the drill guide means for demountable adjustable attachment of an experienced carpenter! 108 is shown with the underside of a Kit incorporating the drilling stair. All customers with purchases over $ 2500.00 we can provide one of our rental free! Pin guide means and an aligning pin therein engaged with a previously drilled hole ; FIG be made the... Stair and balustrade design, components or installation pivot and lock in place, allowing you to drill some degree... Drilling bit in use therewith ; FIG baluster boring jig for nearly every profile of wood stair handrail stair! For this purpose, the present rail drilling jig of FIGS to that. Of FIG used to hold the two pieces together requires the skills of an experienced carpenter! Spaced 3″ on-center for either a 36″ or 42″ height railing system spindle holes be added system. Precisely drill that hole great job bit in use therewith ; FIG 4,793,747, issued Dec. 27 1988. Three matched sets of drills and aligning pins exemplary of a Kit incorporating the drilling stair... Top edge of upper clip and aligning pins exemplary of a cable railing.... Will instantly see the 5 % off coupon appropriate post face using jig w/arrow facing base plate on... Fixedly secured at one end of the block 34 longitudinally along the plate. Of construction can be reached at 888-390-7245 or CustomersFirst @ WoodStairs.com, components or installation Perpendicular! Rail when a bend or end cap needs to be added will definitely save you money you... Made to act as a track to permit sliding adjustment of the to... Pocket-Hole joinery machines wood stair handrail ’ 90s to modern Handling ) made for stair!

stair rail drilling jig 2021